Electrical & Electronic

We deliver electrical design services from component level through to full vehicle systems and architectures. Our capabilities include PCB design, wiring harness development, power electronics, and system‑level integration. We support simulation‑driven development to validate concepts and optimise performance early in the process. Whether you need a single module or a complete electrical solution, we provide robust, production‑ready engineering support.

electrical design

Mechanical

Drawing on deep experience across high‑performance mobility and advanced product development, we deliver mechanical engineering solutions from precision components to complete vehicle systems. Our work covers powertrain packaging, structural design, lightweight composite and metallic assemblies, and complex mechanisms tailored for demanding applications. We support full CAD development alongside thermal, stress, and CFD analysis to optimise performance and reliability early in the design cycle.

Mechanical design

Software & Controls

Our software and controls capability spans everything from embedded firmware to full vehicle‑level control strategies and system orchestration. We develop robust algorithms for powertrain management, energy optimisation, safety monitoring, and real‑time diagnostics across electric, hybrid, and high‑performance platforms. Our work includes model‑based development, simulation, and hardware‑in‑the‑loop validation to ensure reliable behaviour under demanding conditions.

Our background

Our team brings decades of hands‑on experience delivering cutting‑edge engineering across some of the most demanding sectors in the world. We have designed and developed advanced technologies for hypercars, battery‑electric motorcycles, marine propulsion systems, electric aircraft powertrains, and next‑generation BEV platforms. Our work spans high‑performance battery packs, power electronics, control systems, and both industrial and consumer electronic products. This breadth of expertise allows us to support a wide range of customers — from innovative start‑ups to established global manufacturers — with solutions that combine deep technical understanding, rigorous engineering practice, and a track record of bringing complex ideas into reality.

Markets

Capabilities

CAD design

We design 2D & 3D models and engineering drawings that translate concepts into manufacturable designs. Our CAD work ensures precision, optimised geometry, and seamless integration with downstream simulation, prototyping, and production processes.

Simulation

We use advanced simulation tools to predict real‑world performance before anything is built. This reduces development time, cuts costs, and allows rapid optimisation of mechanical, thermal, and structural behaviour.

3D Scanning

High‑resolution 3D scanning captures accurate geometry from physical parts, assemblies, or prototypes. The resulting digital models support inspection, redesign, quality control, and integration into CAD workflows.

Reverse Engineering

We reconstruct accurate digital models from existing electrical and mechanical components, enabling improvement or reproduction of legacy parts. This process is ideal for obsolete components, competitor benchmarking, or design optimisation.

PCB Design

Our PCB design service covers schematic capture, layout, component selection, and manufacturability optimisation. We ensure signal integrity, EMC compliance, and reliable performance across a range of applications.

Wire Harness Design

We design robust wiring systems that meet electrical, mechanical, and environmental requirements. Harnesses are developed for ease of assembly, serviceability, and compliance with industry standards.

EMC

We support electromagnetic compatibility throughout the design cycle, from early‑stage layout guidance to testing and mitigation. Our approach reduces emissions, improves immunity, and ensures compliance with regulatory standards.

Functional Safety

We help integrate functional safety principles into product development, supporting ISO 26262 and related standards. This includes hazard analysis, safety concept development, and documentation for certification.

Low Volume Manufacture

We provide low‑volume production for prototypes, pilot runs, and specialised applications. This service bridges the gap between concept and full‑scale manufacturing, ensuring high quality and fast turnaround.

Assembly

Our assembly capability covers mechanical, electrical, and electromechanical builds. We ensure consistent quality, traceability, and efficient workflows for both prototypes and small‑batch production.

Certification Support

We guide products through the certification process, helping prepare documentation, testing plans, and compliance evidence. This reduces delays and ensures smooth approval with regulatory bodies.

Project Support

We offer flexible engineering project support, from concept development to delivery. Whether augmenting your team or managing a full work package, we ensure technical clarity, timely execution, and reliable outcomes.

Get in touch

Registered

Name: Digital Powertrain Ltd
Company No.: 13104539
VAT No.: 439911763

Address

Union House
111 New Union Street
West Midlands
CV1 2NT
United Kingdom

Contacts

Tel.: +44 (0) 7733 449491
Email: office [at ] digitalpowertrain.com